How to Install a Tubular Motor?
Follow these steps to properly install a tubular motor into a 60mm octagonal tube:
Preparing the tubular motor and Tube
Before inserting tubular motor into the tube, mark the position of the drive wheel on the motor housing using a marker. This will indicate where to drill a hole to lock the motor in place once inserted into the tube. After the motor is inside the octagonal tube, use 2-4 screws to secure it.
Inserting the Motor into the Tube
Slide tubular motor into one end of the octagonal tube. To fit the motor, you may need to compress the motor head with your hands. Apply moderate pressure if needed. if you do not use EU standard octagnoal tube, the tube’s diameter is slightly smaller than required, you can file some plastic off the drive adapters. Conversely, if the tube is too large, you can add a strip of duct tape for a better fit.
When inserting the motor housing, push it all the way in until the crown adapter flange is flush with the tube’s end.
Important Note:
Do not use a hammer to force the motor in, as this could cause damage.
Do not use a machine screwdriver to adjust the limit switch, as this could cause damage.
It is advisable to add a locking screw to prevent any movement. After inserting the motor, drill a hole at the marked position on the tube. meantime, drill a pilot hole into the motor’s adapter and insert a locking screw. Ensure the hole is large enough to accommodate the screw head flush with the tube surface to avoid interference with the slats/fabric. Alternatively, a tapered screw can be used, and the hole can be countersunk to ensure a smooth finish.
A self-tapping metal screw works well for securing the motor. Be cautious not to use a screw that is too long, as it could damage the metal drive shaft or hit the embedded metal plate in the plastic drive wheel. For a 40mm octagonal tube, approximately 5mm penetration is recommended, while for a 60mm tube, 8mm penetration should be sufficient.
Antenna and Signal Considerations (For Radio-Equipped Motors)
If your motor is radio-equipped, you will find a section of heat shrink tubing covering the antenna wire as it exits the motor. Make sure the antenna is arranged so that it does not touch any metal parts, as this could significantly reduce its range.
Under normal conditions, our radio-equipped motors offer excellent range and can receive signals from multi-channel remotes even from within a typical home. Unlike infrared (IR) remotes, the radio frequency (RF) signal can pass through walls without issue, and the remote does not need to be aimed directly at the motor.
Adjusting the limit switch on Tubular Motor Head
Take note of the two ‘setting screw’ holes located on the motor head. These screws are essential for adjusting the motor’s upstop and downstop positions. Use the arrows on the motor head to identify which hole corresponds to the upward or downward stop position.
Mounting the end cap
To complete the assembly, insert the end adapter (idler) into the opposite end of the tube. Once this is done, the motor unit is ready to be mounted into the roller shutter box or window frame or other designated location.
Use standard screws or your preferred fasteners to secure the assembly with a hanger bracket at each end.
To secure the fabric material to the roller tube, you can use double-sided tape, such as 3M™ VHB™ RP Tape, wrapping it around the roller tube for a firm attachment.
6. Connecting the Wiring
The final step is to connect the tubular motor’s wiring to the power supply. For safety, it is recommended to hire a professional electrician for this task. The wiring diagram is as follows:
Black wire: Direction 2
Yellow and Green wires: Grounding
Blue wire: Neutral
Brown wire: Direction 1
Safety Warning:
- To make the connection with a professional electrician only
- When dealing with electrical connections, ensure all wires are connected securely and follow proper safety protocols to avoid electrical hazards.
This guide covers the key steps for installing your tubular motor. If you have any questions or require assistance, please feel free to reach out to our technical support team.
